Mobile Additive Manufacturing Units Research Topic 5.2

Mobile additive manufacturing is still a relatively young research field. It describes the combination of additive manufacturing units with mobile systems, such as robots or drones. In particular, drone-based manufacturing imposes extremely high demands on the precise localization of the manufacturing unit in order to ensure the required production accuracy.
Mobile additive manufacturing can be classified according to the degree of mobility as follows:
Type 1 refers to the simple transportation of the manufacturing unit to a variable production site.
Type 2 additionally includes the active modification of the production site by the unit.
Type 3 describes fully mobile manufacturing, for example from the air or while in motion.
Type 4 adds collaborative manufacturing, i.e., the simultaneous or sequential processing of a component by multiple manufacturing units.
Each type entails increasing complexity, particularly in the areas of localization, stabilization, and precision.
The current objective is the integration of additive manufacturing technologies into an unmanned ground vehicle (UGV) and/or an unmanned aerial vehicle (UAV) capable of producing small components and communicating with other manufacturing units.
Challenges
The development of mobile AM units involves various challenges. The primary challenge lies in the precise positioning of the nozzle during the printing process. In addition, the miniaturization of hardware components and the coordination among multiple units represent major research focuses.
Research Approach
The aim of the research is to develop a test rig that simulates dynamic movements and actively compensates for them to achieve precise manufacturing, using various physical components such as delta manipulators. Subsequently, the system is to be integrated into an unmanned aerial or ground vehicle. After successful integration, a further step will involve incorporating sintering processes into mobile setups.
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